Apple exploring new scratch-proof coating
If a new patent application from Apple is any indication, the company is getting obsessive about making sure that future products are highly scratch-resistant.
The U.S. Patent and Trademark Office published Apple's application this week titled "Nitriding Stainless Steel for Consumer Electronic Products," outlining methods for depositing a very thin layer (just over 15 microns thick) of nitride to stainless steel to provide scratch and impact resistance. Nitride coatings are unique in that they allow the natural feel and look of the stainless steel to show through, while creating a tough scratch-proof surface.
In the patent filing, Apple notes that stainless steel is a highly desirable material for consumer electronics since it is non-magnetic and doesn't hinder Bluetooth, Wi-Fi, and cellular signals as much as other metals. However, as some iPhone 4 owners have noticed, the material is relatively easy to scratch.
Apple also entered into an agreement with Liquidmetal Technologies earlier in 2010 to explore using the company's amorphous metal technology in future scratch-proof Apple products. Liquidmetal materials are twice as strong as titanium, but as easy as plastic to process.
[via AppleInsider]
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If a new patent application from Apple is any indication, the company is getting obsessive about making sure that future products are...
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Ugh, I can hear the sound just by looking at that picture.
October 29 2010 at 12:38 AM Report abuse Permalink rate up rate down ReplyThat was my first thought as well... it hurt just seeing the picture.
October 29 2010 at 9:49 AM Report abuse Permalink rate up rate down ReplyQPQ coating! I am joking. This a incredibly scratch resistant process for steel, but it comes put mottled black and not at all attractive. Funny that they ae talking about common processes in the oilfield industry.
Just cut to the chase and make them out of tungsten carbide.
One problem that I see with using nitrides is that they have certain refractory properties that may make viewing in sunlight difficult. I'm not sure if this will affect such a thin layer, although the patent does note that it brings out the natural look of the steel. But the end user isn't going to be staring at the stainless steel, they'll be looking at the screen...
There are multiple papers on the optical effects of nitrides (the patent states that they're not using titanium nitride, but fails to specify what kind of nitride), most of which are found in the Microelectronic Engineering journal. Apple may also make use of nitride-based LEDs, which increases luminosity, as well as treating the stainless steel with chromium nitride, which increases its strength.
The iPhone doesn't have any LEDs...
October 29 2010 at 11:27 AM Report abuse Permalink rate up rate down ReplyTitanium is not a particularly strong metal. It stretches, bends and buckles more readily than steel structures of a given size. The reason it is used in airplanes is that it is very strong *for its density*, so a part with a given strength will be larger, but much lighter than a steel part. "Twice as strong as titanium" is not a big feat.
October 28 2010 at 3:27 PM Report abuse Permalink rate up rate down ReplyI worked on all sorts of coatings for CNC end mills. It was amazing the life we squeeze out of a chunk of metal that spun at thousands of rpms while cutting into solid blocks of steel with a coating of a few microns. We'd use teflon, diamond, and other alloys. It works.
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